Mould Making - Dongguan Xinjuexin Plastic Hardware Products Factory

World-Class Injection Molding Services

Small and large scale injection molding Request an injection molding quote today.

Injection Molding

Star Rapid is a world-class provider of advanced injection molding services. We offer a complete manufacturing solution that covers every aspect of positive material identification, tool making, part fabrication, finishing, and final inspection. Our international team of manufacturing experts is committed to providing you with the highest level of professional support for injection molding services of any size or complexity. We offer three tiers of injection molding services to ensure that you get precisely the solution that’s best for your intended volume, production time and budget.

Mold Expertise in Manufacturing

Xinjuexin specialize in providing expert mold-making and high-volume production services tailored to drive the success of your plastic injection molding projects. With an unwavering commitment to meticulous process control and rigorous material identification, we ensure the seamless production of intricate parts and assemblies with consistent cycle times and optimal cost-efficiency. Backed by ISO 9001, 14001, 13485, and IATF 16949 certifications, we offer our clients unparalleled peace of mind throughout every stage of their project journey.

Understanding Production Tooling in Manufacturing

Production tooling forms the cornerstone of plastic injection molding, encompassing tools and dies meticulously engineered to withstand the rigorous demands of mass production while upholding stringent dimensional tolerances.

To achieve this level of precision and durability, we leverage top-tier materials, cutting-edge MoldFlow software, advanced tool design methodologies, and precision machining techniques. The result is production tools capable of enduring millions of cycles without compromise. Xinjuexin distinguishes itself through our extensive experience and unwavering dedication to delivering craftsmanship of the highest caliber.

Types of Plastic Injection Molds

We offer various types of injection mold tooling, depending on your specifications and applications. From prototype mold tooling to production and export molds, Xinjuexin is your reliable partner.

Single Cavity Mold

Ensure efficient production of small batches of plastic parts with high-quality single-cavity injection molds. These cost-effective mold options give you greater control over your plastic manufacturing process.

Multi Cavity Mold

Produce multiple plastic molded parts efficiently with superior quality multi-cavity molds. Our multi-cavity injection molds ensure more efficient use of cycle time while reducing cost per part. With higher productivity, you can produce a large number of parts per cycle.

Hot Runner Mold

Advanced heated manifold system for injection molds. This innovative design ensures that the molten plastic stays in the runner system, which reduces production cycle time, minimizes material waste and delivers high precision, low-tolerance results in the product.

Cold Runner Mold

Balancing simplicity with efficiency, our cold runner molds are cost-effective solutions. Plastic solidifies in the runner system, minimizing waste. Ideal for straightforward part production, they maintain precision while optimizing production costs for your projects.

Injection Mold Tooling Materials

The lifespan and quality of injection-molded parts hinge on the chosen mold tooling material. Our array of material grades, tailored to distinct product development stages, ensures varied levels of precision and aesthetic excellence.

Tool Steel

Prior to initiating low or high-volume injection molding, precise CNC-machined tooling with high tolerance is essential. Our tooling, commonly crafted from tool steel, guarantees the precision required for a successful production process.

Types:

Stainless Steel

Injection molds, often made from pricey steel and stainless steel, are reserved for large-scale production due to their durability and precision.

Types:

Aluminum

Aluminum molds are a cost-effective alternative to traditional steel and carbon steel options. With faster cycles and quick turnaround, they prove invaluable for market testing.

Types:

Injection Mold Tooling Processes

Xinjuexin can customize injection molds to your unique specifications. Our mold making process depends on your design. We provide high-quality mold flow analysis using best-in-class predictive modeling software to ensure adequate mold production. From mold prototype development to sample inspection and delivery, we provide excellent technical support.

Request Quote

We can help you with an instant quote on your requirements so that our engineers can provide a quote and start production within 24 hours.

Feasibility assessment and DFM report

Our design for manufacturing review enables us to find any defects or concerns beforehand and provide recommendations for a more feasible design.

Mold Flow Analysis

Using predictive modeling software, we can see how the molten material will behave once it enters the mold, allowing us to further improve the design.

Mold Tooling Production

We apply high-quality mold processing technology to help build injection molds and ensure that the molds are well made.

T1 Sample Inspection

After mold tooling, we handle a trial product with a sample mold to ensure we capture the right dimensions for your required molded parts.

Delivery

After confirming the T1 sample, we move to fast-paced production of plastic parts using our advanced plastic injection molding machine.

FAQS

Star Rapid Injection Molding Service FAQ

These are the common injection molding questions at Star Rapid.

What’s the process for injection mold making?

Our mold-making process includes 6 steps:
Step 1: Production arrangement: Determine all of the requirements and arrange the production.:
Step 2: DFM report analysis: Provide free but detailed production DFM report for further feasibility analysis.:
Step 3: Production the mold: Put the mold into production and provide the Tooling Schedule form for the whole cycle for clients to check the process at any time.:
Step 4: Free sample to test: Put the mold into production and provide the Tooling Schedule form for the whole cycle for clients to check the process at any time.:
Step 5: Mass production:Client confirms the samples are qualified, then officially proceed with the subsequent production.:
Step 6: Mold saving: Production is completed and delivered after quality inspection. Mold will be cleaned and properly stored for the next round of parts production.

What are the typical tolerances for injection molded parts?

Tolerance is very important, and if not correctly specified and controlled, assembling will fail. RapidDirect uses ISO 2068-c standard for injection molding tolerances unless tighter tolerance required.

What is the minimum order qty?

No minimum order quantity, but the oder pricing will be more competitive if qty is higher.

How long does it take to make molded parts?

After you place order, it takes about 35 days for mold designing and making, and more 3-5 days for molded parts production.

How much does your injection molding service cost?

Generally, we generate the quote after our platform must have considered several factors, including the size of the component, mold complexity, number of injection cavities, materials, post-processing needs, etc.